Mechanical Engineer, Composite Structures & Manufacturing

The posting, as Mach Industries wrote it

About Mach Industries

Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition.

Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.

The Role

Mach Industries is seeking a Mechanical Engineer to support the design and development of composite structures for next-generation autonomous defense vehicles, with a strong focus on manufacturability. You’ll work across design, analysis, fabrication, and testing, helping take composite components from concept through flight test. You’ll help develop structures and processes that are repeatable and scalable, not just suited to one-off prototypes.

Key Responsibilities

• Design and develop composite structures and components for vehicle applications.
• Support laminate design and evaluate structural performance using hand calculations and FEA.
• Incorporate manufacturability, repeatability, and production scale into designs.
• Work with manufacturing teams to refine fabrication methods, tooling, and process documentation.
• Provide hands-on fabrication support, including prepreg layup, vacuum bagging, and bonded assemblies.
• Support validation testing and compare test results with analysis.
• Iterate designs and processes based on fabrication feedback, test results, and production needs.
• Contribute to technical documentation and engineering reviews.
• Support critical project milestones, including extended hours or weekends when needed.

Required Qualifications

• 2–3 years of experience designing, analyzing, or building composite structures.
• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field.
• Proficiency with NX or similar CAD software.
• Familiarity with FEA using ANSYS or an equivalent tool.
• Hands-on experience with composite fabrication, such as prepreg layup, vacuum bagging, or bonded assemblies.
• Experience supporting composite hardware through design, fabrication, or testing.
• Interest in designing for manufacturability and repeatable production.

Preferred Qualifications

• Experience with composite structures for aerospace or UAV applications.
• Exposure to composite tooling, process development, or production quality.
• Experience comparing structural analysis with physical test results.

Additional Requirements

• Available to work extended hours and weekends as needed.

ITAR Requirements

To conform to U.S. Government export regulations, appli
[…]
s your contributions and invests in your growth. Together, we aim to create a rewarding environment that sets the stage for long-term success.

Data Privacy
To view Mach Industries candidate data privacy policy, please visit https://machindustries.com/privacy-policy .

Disclosures

This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach’s total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development.

Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you’d like to defend the American way of life, please reach out!