Lead Manufacturing Engineer, DFMA - Tooling Design

The posting, as Mach Industries wrote it

About Mach Industries

Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition.

Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.

The Role

As Lead Manufacturing Engineer, Tooling Design, you'll be Mach's go-to expert on two things: how we design tooling, and how parts are designed so automation can handle, locate and assemble them. You'll push the field forward through research and development (R&D) on new materials, hardware and processes. You'll design experiments, build test articles, partner with suppliers and move what works into production. This is a hands-on technical leadership role with direct reports.

Key Responsibilities

Own the Tooling and Design-for-Automation guide

• Write, publish and maintain Mach's Tooling and Design-for-Automation guide. It should cover:
• design rules, with the reasoning and test data behind them
• preferred tooling components, materials and automation approaches
• standard locating features and tolerances
• worked examples and review checklists
• Write tooling standards: datum and locating strategy, modular fixture components, clamping, materials and documentation.
• Write design-for-automation rules for parts: gripping and locating features, part presentation and feeder compatibility, robot and tool access
• Set metrology and tooling verification standards (laser tracker, CMM, vision), and oversee checking fixtures and gauges.
• Define the DFMA sign-off criteria for design gates and hold programs to them.
• Set and track DFMA metrics for each program, such as part count, assembly time, automation rate, tooling cost and lead time, and first-pass yield.
• Keep the guide current with test results, production lessons and supplier input. Train design and manufacturing engineers to apply it.

Shape designs early

• Review vehicle architecture and material choices at concept, before designs lock. Focus on datums, locating and automated handling.
• Run DFMA studies at the part, assembly and system level, and give design teams specific feedback backed by data.
• Lead static and kinematic assembly studies (virtual builds) to check robot reach, tool access, clearance and install paths before hardware exists.
• Drive content reduction, simpler assembly, build-in-quality and ergonomic access. Push for wider tolerances where performance allows, and for features that suit automation.
• Lead value engineering on re

[…]
s your contributions and invests in your growth. Together, we aim to create a rewarding environment that sets the stage for long-term success.

Data Privacy
To view Mach Industries candidate data privacy policy, please visit https://machindustries.com/privacy-policy .

Disclosures

This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach’s total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development.

Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you’d like to defend the American way of life, please reach out!